By the Rockhint team, Sialkot · Last updated: 8 October 2026
Quick answer: A custom letterman jacket (varsity jacket) is a snap-front jacket in your school or team colours, usually with contrast sleeves, ribbed collar, cuffs and hem, and decorated with a chenille letter, embroidered patches and personal names or numbers. To order, choose the body and sleeve colours, the letter and patch designs, personalisation for each jacket, and collect sizes for everyone before production.
Key takeaways
- Letterman jackets combine a contrasting body and sleeves with striped rib trim.
- Chenille letters give the classic raised, fuzzy varsity look.
- Embroidered patches carry crests, mascots, years and achievements.
- Each jacket can carry its own name and number.
- Order early; graduation and season dates do not move.
What is a letterman jacket?
Letterman jackets began as awards for school athletes who “lettered” in a sport. Today they are worn by teams, graduating classes, clubs and fashion brands. The classic design has a body in one colour, sleeves in a contrasting colour, snap buttons down the front, and knitted rib trim with stripes at the collar, cuffs and hem.
Which materials are used for letterman jackets?
Rockhint makes letterman jackets in all the common materials, so you can match the look and budget you want:
| Part | Options | Notes |
|---|---|---|
| Body | Wool, wool blend (melton), fleece, cotton, polyester | Wool and wool blend give the classic heavy varsity feel; fleece and polyester are lighter and lower cost. |
| Sleeves | Genuine leather, faux (PU) leather, wool blend, fleece | Leather sleeves are the traditional premium choice; faux leather gives the same look at a lower price. |
| Trim | Knitted rib collar, cuffs and hem with stripes | Striped in your team colours. |
| Lining | Quilted, satin or plain lining | Quilted lining adds warmth for colder climates. |
Tell us the look, budget and climate you have in mind and we will recommend the best combination.
How do chenille letters and patches work?
- Chenille: a raised, fuzzy yarn texture used for the main school letter or logo, often with a felt border.
- Embroidered patches: flat, detailed stitching for crests, mascots, graduation years, sports icons and achievement badges. See our embroidery page.
- Placement: the letter usually goes on the left chest; patches go on sleeves, the right chest and the back.
How can each jacket be personalised?
Names are commonly embroidered on the right chest or across the back, with graduation years or numbers on the sleeves. Send a list with each person’s name, number or year and size, and check every spelling before approving.
How should a school or team size letterman jackets?
Letterman jackets are often worn over a hoodie or sweater, so many people choose their usual size or one size up. Sleeves should reach the wrist with arms relaxed, and the rib hem should sit at the waist. Collect sizes from everyone at the start, and approve a sample for a new design.
How do you order custom letterman jackets?
- Send your colours, logo or letter, patch ideas and quantity.
- Approve a free mockup.
- Send names, numbers and sizes.
- Approve a sample if it is a new design.
- Production, quality checks and shipping.
See our custom letterman varsity jackets.
Frequently asked questions
What is the difference between a letterman jacket and a varsity jacket?
They are the same style of jacket. “Letterman” refers to the school letter awarded to athletes; “varsity” refers to school teams.
What is chenille on a letterman jacket?
Chenille is a raised, fuzzy yarn used for the main school letter or logo, giving the classic varsity look.
Can each letterman jacket have a different name?
Yes. Names, numbers and graduation years can be personalised on every jacket in the same order.
What are letterman jackets made of?
Traditionally a wool or wool-blend body with leather sleeves. Rockhint makes them in wool, wool blend, fleece, cotton and polyester bodies, with genuine leather, faux leather, wool-blend or fleece sleeves and quilted or satin linings.
How should a letterman jacket fit?
Comfortably over a hoodie or sweater, with sleeves reaching the wrist and the rib hem at the waist.
What is the minimum order for custom letterman jackets at Rockhint?
20 pieces per order, with sizes and personalisation mixed freely.
About Rockhint
Rockhint is a custom sportswear manufacturer in Sialkot, Pakistan. We make team uniforms, fitness wear and private-label apparel in our own factory, with a 20-piece minimum, free 24-hour mockups and worldwide shipping. Learn more about us or browse all products.
Planning jackets for your team or class? Request a free quote · WhatsApp +92 320 6371918 · Email info@rockhint.com